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Zero Air Consumption Blower Heated Regenerative Adsorption Dryer
Zero Air Consumption Blower Heated Regenerative Adsorption Dryer
Zero Air Consumption Blower Heated Regenerative Adsorption Dryer
Zero Air Consumption Blower Heated Regenerative Adsorption Dryer
Zero Air Consumption Blower Heated Regenerative Adsorption Dryer
The Zero Air Consumption Blower Heated Regenerative Adsorption Dryer is based on the principle of pressure and temperature swing adsorption, fully utilizing the characteristic that the adsorbent absorbs at high pressure and low temperature and regenerates at low pressure and high temperature to achieve compressed air drying. This series of products combines the advantages of both heat regeneration and heatless regeneration. Regeneration is carried out using a blower and heater, with ambient air heated to approximately 170°C, while during the cold blow phase, a cooler and blower provide closed-loop cooling. This design ensures complete desorption of the adsorbent, achieving the lowest possible dew point without consuming purified air, which allows for a reduction in compressor specifications, saving customers both investment and operating costs, and ultimately achieving energy savings. It overcomes the disadvantages of heatless dryers, such as short switching times and high air consumption, as well as the high electrical energy consumption of heat-regenerative dryers. It is widely used in production systems requiring high-quality compressed air across industries such as metallurgy, power, food, chemicals, petroleum, pharmaceuticals, chemical fiber, textiles, tobacco, instrumentation, and automation control.

Process Flow and Principle Diagram

Taking Tower A in drying mode and Tower B in heated regeneration mode as an example — compressed air enters, and the pneumatic inlet switching valve (No. 1) opens. The wet compressed air flows into Tower A for drying and then passes through the exhaust check valve to output dry air. Tower B undergoes heated regeneration: the blower draws in ambient air, which passes through the heater and is heated. The regenerated air flows through the regeneration valve (No. 10) into Tower B, removing moisture from the desiccant to regenerate it. Finally, the air is discharged through the exhaust pneumatic valves (No. 4–5). As heating continues, the temperature in Tower B gradually rises. After a set heating period, the heater powers off, and the regenerated air is cooled in a closed-loop cycle — this is the cooling phase. The system operates stably according to the preset cycle.

Operating Conditions and Technical Specifications

  • Inlet Air Temperature: 5℃–45℃
  • Operating Pressure: 0.5–1.0 MPa
  • Power Supply: 380V/3Ph/50Hz
  • Cooling Water Inlet Temperature: ≤32℃
  • Cooling Water Inlet Pressure: 0.15–0.4 MPa
  • Product Air Dew Point: -20℃ to -70℃ (optional)
  • Desiccant: Activated alumina or mixed molecular sieve
  • Operation Mode: Two adsorption towers alternating for continuous operation
  • Inlet Oil Content: ≤0.1 ppm
  • Inlet/Outlet Pressure Loss: ≤0.02 MPa
  • Operating Cycle: T = 60–480 minutes
  • Rated Conditions: Operating Pressure 0.8 MPa, Inlet Air Temperature 38℃, Ambient Temperature 35℃, Pressure Dew Point -40℃
  • Blower Inlet Condition: 40℃ @ 70% RH, Regeneration Air Consumption: 0
  • Installation: Indoor, no foundation required, leveled concrete floor, Ambient Temperature 0℃–45℃


Model Specifications and Performance Parameters

Model XS-15 GXF20 GXF25 GXF30GXF40 GXF50 GXF60 GXF80 GXF100 GXF120 GXF150 GXF200 GXF250 GXF300 GXF350 GXF
Nominal Volume Flow Rate (m3/min)1722273245556585110130160210260320360
Heating Power (KW)1215182125304045557890110130150180
Blower Power (KW)4.04.05.55.57.57.59.011132525.834.543.251.859.2
Overall Dimensions(mm)Length210021002130223024002620272028503000356037003900430048005500
Width120012001250135015801650187019501980240025002600270028503100
Height210022002258254027002820283028502950305031003200330034003600
Inlet and Outlet Pipe SizeDN65DN80DN80DN80DN100DN100DN125DN125DN150DN150DN200DN200DN200DN250DN300
Cooling Water Flow2.53.03.54.05.57.08.010.012.515.019.027.033.039.045.0
Weight(kg)1300150018502200280032304000545064207150935011400142001680019000


Note:

1. Optional configurations: 1) Dew point meter, 2) Dew point control function, 3) False action alarm, 4) Bypass piping for the entire unit, 5) Front/rear filters installed on the unit, 6) PLC, touch screen, and other components from brands such as Siemens or ABB, 7) Communication options from RS485 I/O, Profibus, Modbus to Ethernet.

2. Customization is available for inlet air pressures exceeding 1.0 MPa, all-stainless-steel construction, steam or other waste heat heating methods, non-compressed-air media handling, and other special applications.

3. Technical parameters are subject to change; the actual product shall prevail without further notice.

Correction factor
Operating pressure temperature (℃)0.45MPa0.5MPa0.6MPa0.7MPa0.8MPa0.9MPa1.0MPa
≤350.670.740.861.001.091.211.33
400.510.560.650.740.830.931.02
450.400.430.500.570.640.710.78
500.310.340.390.450.500.550.61